6090 FS

Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That's why we continually strive to produce the safest, most reliable and productive hydraulic mining shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic mining shovels are built with you in mind. Because in mining, every day matters and every load counts.
Engine Output - SAE J19953360 kW (4,500 hp)
Standard Bucket CapacityFace Shovel (heaped 2:1) - 52.0 m3 (68.0 yd3)
Operating WeightFace Shovel - 1000 tonnes (1,102 tons)
Hydraulic Tank Capacity - Approximately10000 l2640 gal (US)
Main Pumps8 × variable flow axial piston pumps
Maximum Oil Flow - Main Pumps8 × 936 L/min (8 × 247 gal/min)
Maximum Oil Flow - Swing Pumps6 × 488 L/min (6 × 129 gal/min)
Maximum Pressure - Attachment300 bar4350 psi
Maximum Pressure - Swing Pumps350 bar5080 psi
Maximum Pressure - Travel360 bar5220 psi
Swing Pumps6 × reversible swash plate pumps
Total Volume of Hydraulic Oil - Approximately13000 l3450 gal (US)
Diameter - Fan4 × 1524 mm (4 × 60 in)
Features (1)Fan speed is thermostatically controlled
Features (2)Extremely high cooling efficiency to ensure optimum oil temperature
Features (3)Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Features (4)Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Oil Flow of Cooling Pumps4 × 975 L/min (4 × 258 gal/min)
Board Control System (BCS III)Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Components (1)Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (10)Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
Components (2)External sun shields at side windows
Components (3)Roller blinds at all windows
Components (4)Windshield with parallel intermittent wiper/washer
Components (5)All-round safety glass, armored windshield and sliding side window
Components (6)FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
Components (7)Fold-away auxiliary seat with safety belt
Components (8)Joystick controls integrated in independently adjustable seat consoles
Components (9)Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Internal Dimensions of Amenity Cab - Height2150 mm7.05 ft
Internal Dimensions of Amenity Cab - Length1600 mm5.25 ft
Internal Dimensions of Amenity Cab - Width1600 mm5.25 ft
Internal Dimensions of Cab - Height2150 mm7.05 ft
Internal Dimensions of Cab - Length2200 mm7.22 ft
Internal Dimensions of Cab - Width1600 mm5.25 ft
Operator's Eye Level - Approximately8.8 m28.87 ft
Features (1)All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
Features (2)Hydraulic braking of the swing motion by counteracting control
Features (3)Closed-loop swing circuit with torque control
Maximum Swing Speed3.9 r/min3.9 r/min
Parking BrakesWet multiple disc brake, spring-loaded/hydraulically released
Swing DriveSix compact planetary transmissions with axial piston motors
Swing RingTriple race roller bearing with sealed internal gearing
Bottom Rollers - Each Side7
Components (1)All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
Components (2)Fully hydraulic, self-adjusting track tensioning system with piston accumulator
Components (3)Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Components (4)Acoustic travel alarm
Components (5)Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
Components (6)Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Gradeability - Travel Drives - Maximum44%
Maximum Tractive Force4338 kN974880 lb
Parking BrakeWet multiple disc brake, spring applied/hydraulically released
Support Rollers - Each Side2 plus a skid plate in between
Track Pads - Each Side48
Travel Drives - Each Side1 planetary transmission with 2 two-stage axial piston motors
Travel Speed - Two Stages - 1st Stage - Maximum1.4 km/h0.9 mile/h
Travel Speed - Two Stages - 2nd Stage - Maximum1.9 km/h1.2 mile/h
Capacity - Grease Container1000 l264 gal (US)
Type (1)Grease filters (200 μm) between service station and container as well as directly behind grease pump
Type (2)Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Type (3)System failures displayed by Board Control System
Type (4)Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
NoteOther track pads available on request
Shovel - Ground pressure26.3 N/cm²38.3 psi
Shovel - Operating Weight1000000 kg2204600 lb
Shovel - Standard Track Pads2000 mm6.56 ft
Alternators2 × 175A each
Batteries in Series/Parallel Installation6 × 210 Ah – 12V each; 630 Ah – 24V in total
Components (1)Battery isolation relays
Components (2)Emergency stop switches accessible from ground level, in engine module and in operator's cab
System Voltage24V
Working Spotlights12 × high brightness LED lights
InstallationRetractable service station installed underneath the engine module and easily accessible from ground
All buckets are equipped with a wear package consisting of:– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
Shovel attachment with unique TriPower kinematics ensuring the following main features:– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
Type (1)Inspection hole in boom and stick
Type (2)Pressure-free lowering of boom and stick by means of a float valve
Type (3)Special wear packages for highly abrasive materials on request
Type (4)Catwalks with rails at boom
Type (5)Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6)Boom and stick are stress-relieved after welding
Type (7)Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Engine Model2 × Cummins QSK60
Gross Power - SAE J19953360 kW4500 HP
Net Power - SAE J13493360 kW4500 HP
Bucket Capacity - Front Shovel (heaped 2:1)52 m³68 yd³
Bucket Payload93.6 t103 t
Operating Weight - Front Shovel1000 t1102 t
AspirationTwo-stage turbocharged; aftercooled and intercooled
Bore159 mm6.25 in
Components (1)Pre-lube starting system
Components (2)Two-stage fuel filter includes water separator
Components (3)Heavy-duty air filters with automatic dust evacuation
Components (4)Micro processed engine control
Components (5)Hydraulically driven radiator fan with electronically controlled fan speed
Components (6)Eliminator with centrifuge for engine oil filtration
Components (7)Engine-oil-change interval of 1,000 hours
Components (8)Additional high-capacity water separator
Displacement60.2 l3674 in³
EmissionsEmits equivalent to U.S. EPA Tier 2
Fuel Tank Capacity16400 l4330 gal (US)
Make/Model2 × QSK60 two-stage
Maximum Altitude - Without Deration - Above Sea Level4880 m16000 ft
Number of Cylinders - Each Engine16
Stroke190 mm7.48 in
Total Rated Net Power - ISO 3046/13360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Total Rated Net Power - SAE J13493360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Total Rated Net Power - SAE J19953360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Features (1)Pressure cut-off for main pumps
Features (2)Cooling of pump transmission gear oil
Filters– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
Pump Managing System contains:– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
Components (11)Under roof mounted heating, ventilating and air conditioning system
Components (12)Sliding emergency ladder (kick-down type) with ladder cage
Equipped With (1)Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Equipped With (2)Cat jump-start socket
Equipped With (3)Indicator lights for fuel tanks left/right full and grease container full

6090 FS Standard Equipment

  • Features
    • TriPower shovel attachment
    • Independent oil-cooling system
    • Spacious walk-through machine house
    • Five-circuit hydraulic system
    • On-board electronics system: Control and Monitoring Platform (CAMP)
    • Board Control System (BCS)
    • Torque control in closed-loop swing circuit
    • Automatic central lubrication system
    • LED working lights

6090 FS Optional Equipment

  • GENERAL
    • Finishing as per end user's corporate colors
  • SUPERSTRUCTURE
    • Hydraulic service crane on superstructure with auxiliary engine
    • 2nd retractable boarding ladder on right-hand side of engine module
    • Various cold-weather packages
  • UNDERCARRIAGE
    • Track pad width 1800 mm (5 ft 11 in)
  • ADDITIONAL EQUIPMENT
    • Additional optional equipment available on request.

Exterior

Specifications

Engine Output - SAE J19953360 kW (4,500 hp)
Standard Bucket CapacityFace Shovel (heaped 2:1) - 52.0 m3 (68.0 yd3)
Operating WeightFace Shovel - 1000 tonnes (1,102 tons)
Hydraulic Tank Capacity - Approximately10000 l2640 gal (US)
Main Pumps8 × variable flow axial piston pumps
Maximum Oil Flow - Main Pumps8 × 936 L/min (8 × 247 gal/min)
Maximum Oil Flow - Swing Pumps6 × 488 L/min (6 × 129 gal/min)
Maximum Pressure - Attachment300 bar4350 psi
Maximum Pressure - Swing Pumps350 bar5080 psi
Maximum Pressure - Travel360 bar5220 psi
Swing Pumps6 × reversible swash plate pumps
Total Volume of Hydraulic Oil - Approximately13000 l3450 gal (US)
Diameter - Fan4 × 1524 mm (4 × 60 in)
Features (1)Fan speed is thermostatically controlled
Features (2)Extremely high cooling efficiency to ensure optimum oil temperature
Features (3)Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
Features (4)Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
Oil Flow of Cooling Pumps4 × 975 L/min (4 × 258 gal/min)
Board Control System (BCS III)Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling
– On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
– On-screen troubleshooting assistance
– Graphic charts of logged data
– Fault memory with storage of related conditions
– USB, Lan (TCP/IP) and CAN BUS interfaces for data export
Components (1)Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (10)Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests
Components (2)External sun shields at side windows
Components (3)Roller blinds at all windows
Components (4)Windshield with parallel intermittent wiper/washer
Components (5)All-round safety glass, armored windshield and sliding side window
Components (6)FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure
Components (7)Fold-away auxiliary seat with safety belt
Components (8)Joystick controls integrated in independently adjustable seat consoles
Components (9)Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Internal Dimensions of Amenity Cab - Height2150 mm7.05 ft
Internal Dimensions of Amenity Cab - Length1600 mm5.25 ft
Internal Dimensions of Amenity Cab - Width1600 mm5.25 ft
Internal Dimensions of Cab - Height2150 mm7.05 ft
Internal Dimensions of Cab - Length2200 mm7.22 ft
Internal Dimensions of Cab - Width1600 mm5.25 ft
Operator's Eye Level - Approximately8.8 m28.87 ft
Features (1)All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system
Features (2)Hydraulic braking of the swing motion by counteracting control
Features (3)Closed-loop swing circuit with torque control
Maximum Swing Speed3.9 r/min3.9 r/min
Parking BrakesWet multiple disc brake, spring-loaded/hydraulically released
Swing DriveSix compact planetary transmissions with axial piston motors
Swing RingTriple race roller bearing with sealed internal gearing
Bottom Rollers - Each Side7
Components (1)All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
Components (2)Fully hydraulic, self-adjusting track tensioning system with piston accumulator
Components (3)Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Components (4)Acoustic travel alarm
Components (5)Idlers, bottom rollers and support rollers are connected to the automatic lubrication system
Components (6)Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Gradeability - Travel Drives - Maximum44%
Maximum Tractive Force4338 kN974880 lb
Parking BrakeWet multiple disc brake, spring applied/hydraulically released
Support Rollers - Each Side2 plus a skid plate in between
Track Pads - Each Side48
Travel Drives - Each Side1 planetary transmission with 2 two-stage axial piston motors
Travel Speed - Two Stages - 1st Stage - Maximum1.4 km/h0.9 mile/h
Travel Speed - Two Stages - 2nd Stage - Maximum1.9 km/h1.2 mile/h
Capacity - Grease Container1000 l264 gal (US)
Type (1)Grease filters (200 μm) between service station and container as well as directly behind grease pump
Type (2)Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Type (3)System failures displayed by Board Control System
Type (4)Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage
NoteOther track pads available on request
Shovel - Ground pressure26.3 N/cm²38.3 psi
Shovel - Operating Weight1000000 kg2204600 lb
Shovel - Standard Track Pads2000 mm6.56 ft
Alternators2 × 175A each
Batteries in Series/Parallel Installation6 × 210 Ah – 12V each; 630 Ah – 24V in total
Components (1)Battery isolation relays
Components (2)Emergency stop switches accessible from ground level, in engine module and in operator's cab
System Voltage24V
Working Spotlights12 × high brightness LED lights
InstallationRetractable service station installed underneath the engine module and easily accessible from ground
All buckets are equipped with a wear package consisting of:– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges
Shovel attachment with unique TriPower kinematics ensuring the following main features:– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout the entire lift arc
– Crowd force assistance
Type (1)Inspection hole in boom and stick
Type (2)Pressure-free lowering of boom and stick by means of a float valve
Type (3)Special wear packages for highly abrasive materials on request
Type (4)Catwalks with rails at boom
Type (5)Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (6)Boom and stick are stress-relieved after welding
Type (7)Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas
Engine Model2 × Cummins QSK60
Gross Power - SAE J19953360 kW4500 HP
Net Power - SAE J13493360 kW4500 HP
Bucket Capacity - Front Shovel (heaped 2:1)52 m³68 yd³
Bucket Payload93.6 t103 t
Operating Weight - Front Shovel1000 t1102 t
AspirationTwo-stage turbocharged; aftercooled and intercooled
Bore159 mm6.25 in
Components (1)Pre-lube starting system
Components (2)Two-stage fuel filter includes water separator
Components (3)Heavy-duty air filters with automatic dust evacuation
Components (4)Micro processed engine control
Components (5)Hydraulically driven radiator fan with electronically controlled fan speed
Components (6)Eliminator with centrifuge for engine oil filtration
Components (7)Engine-oil-change interval of 1,000 hours
Components (8)Additional high-capacity water separator
Displacement60.2 l3674 in³
EmissionsEmits equivalent to U.S. EPA Tier 2
Fuel Tank Capacity16400 l4330 gal (US)
Make/Model2 × QSK60 two-stage
Maximum Altitude - Without Deration - Above Sea Level4880 m16000 ft
Number of Cylinders - Each Engine16
Stroke190 mm7.48 in
Total Rated Net Power - ISO 3046/13360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Total Rated Net Power - SAE J13493360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Total Rated Net Power - SAE J19953360 kW 1,800 min-1 (4,500 hp 1,800 min-1)
Features (1)Pressure cut-off for main pumps
Features (2)Cooling of pump transmission gear oil
Filters– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μm) for the cooling return circuit
– Pressure filters (40 μm and 6 μm) for servo circuit
– Transmission oil filters (40 μm)
Pump Managing System contains:– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow of main pumps at high hydraulic oil temperature or engine temperature
Components (11)Under roof mounted heating, ventilating and air conditioning system
Components (12)Sliding emergency ladder (kick-down type) with ladder cage
Equipped With (1)Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right
– Hydraulic oil tank
– Grease container
Equipped With (2)Cat jump-start socket
Equipped With (3)Indicator lights for fuel tanks left/right full and grease container full

Equipment

6090 FS Standard Equipment

  • Features
    • TriPower shovel attachment
    • Independent oil-cooling system
    • Spacious walk-through machine house
    • Five-circuit hydraulic system
    • On-board electronics system: Control and Monitoring Platform (CAMP)
    • Board Control System (BCS)
    • Torque control in closed-loop swing circuit
    • Automatic central lubrication system
    • LED working lights

6090 FS Optional Equipment

  • GENERAL
    • Finishing as per end user's corporate colors
  • SUPERSTRUCTURE
    • Hydraulic service crane on superstructure with auxiliary engine
    • 2nd retractable boarding ladder on right-hand side of engine module
    • Various cold-weather packages
  • UNDERCARRIAGE
    • Track pad width 1800 mm (5 ft 11 in)
  • ADDITIONAL EQUIPMENT
    • Additional optional equipment available on request.

360° Interactive

Exterior

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